Exact 38244

Exact 38244 Spiral Drill Bit User Manual

Modail: 38244

Ro-ràdh

This manual provides comprehensive instructions for the safe and effective use of the Exact 38244 Spiral Drill Bit. This high-speed steel ground (HSS-G) drill bit conforms to DIN 338 standards, featuring a Form C, Type N design with a reduced shank. It is specifically engineered for drilling larger diameters, compatible with standard drills equipped with a chuck up to 13.0 mm.

Bathar seachadview

Exact 38244 Spiral Drill Bit

Figure 1: Exact 38244 Spiral Drill Bit. This image displays the full length of the drill bit, highlighting its spiral flutes and reduced shank.

Close-up of Exact 38244 Drill Bit Shank

Figear 2: Dùin suas view of the reduced shank. This image focuses on the cylindrical portion of the drill bit designed to fit into smaller chucks.

The Exact 38244 drill bit is manufactured from HSS-G (High-Speed Steel Ground) for enhanced durability and precision. Key features include:

  • Stuth: HSS-G (High-Speed Steel Ground)
  • Coitcheann: DIN 338
  • Seòrsa: N
  • Shank: Reduced shank, diameter 13 mm, allowing use with drills having a 13 mm chuck capacity.
  • Tip Cut: Form C - split cut, for improved centering and reduced thrust force.

Suidhich

Proper setup is crucial for safe and effective drilling. Always wear appropriate personal protective equipment (PPE), including safety glasses, before beginning any drilling operation.

  1. Select the Correct Drill: Ensure your drill has a chuck capacity of at least 13 mm to accommodate the reduced shank of this drill bit.
  2. Glan an Chuck: Before inserting the drill bit, ensure the drill chuck jaws are clean and free of debris.
  3. Cuir a-steach am Bit Drile: Insert the reduced shank of the drill bit fully into the drill chuck. Ensure the shank is seated as deeply as possible to minimize runout and maximize grip.
  4. Teannaich an Chuck: Hand-tighten the chuck firmly. For keyless chucks, ensure an audible click or firm resistance is felt. For keyed chucks, use the chuck key to tighten all three jaws securely. Do not overtighten, as this can damage the chuck or the drill bit shank.
  5. Dearbhaich Tèarainteachd: Gently pull on the drill bit to confirm it is securely held in the chuck. The drill bit should not slip or wobble.

Stiùireadh Obrachaidh

This drill bit is designed for general-purpose drilling in various materials, including alloy steel. Always prioritize safety during operation.

Exact 38244 Drill Bit in use, drilling into metal

Figure 3: The Exact 38244 drill bit actively drilling into a metal surface, showing metal shavings being produced.

  1. Ag ullachadh stuthan: Dèan am pìos obrach gu daingeann a’ cleachdadh clamps or a vise to prevent movement during drilling. Mark the drilling location accurately.
  2. Pilot Hole (Optional): For very large holes or hard materials, consider drilling a smaller pilot hole first to aid in centering and reduce strain on the larger drill bit.
  3. Astar Drileadh: Select an appropriate drilling speed for the material. Generally, harder materials require slower speeds, while softer materials can tolerate higher speeds. Refer to drill manufacturer guidelines for specific speed recommendations.
  4. Cuir a-steach cuideam: Apply steady, consistent pressure to the drill. Avoid excessive force, which can cause the drill bit to overheat, dull prematurely, or break.
  5. Lubrication/Coolant: For drilling in metals, especially harder ones, use a suitable cutting fluid or coolant to reduce friction, dissipate heat, and extend the life of the drill bit.
  6. Fuadach Sliseagan: Periodically withdraw the drill bit from the hole to clear chips and allow coolant to penetrate. This prevents chip packing and overheating.
  7. Ceumannan Sàbhailteachd:
    • Cuir ort speuclairean sàbhailteachd an-còmhnaidh gus do dhìon bho sprùilleach ag itealaich.
    • Wear appropriate gloves to protect hands, but avoid loose-fitting gloves that could get caught in rotating machinery.
    • Do not wear loose clothing or jewelry that could become entangled.
    • Ensure adequate ventilation, especially when using cutting fluids.
    • Disconnect power before changing drill bits or performing maintenance.

Cumail suas

Bidh cumail suas ceart a’ leudachadh beatha agus coileanadh do dhrile.

  • Glanadh: After each use, clean the drill bit to remove chips, dust, and residue. A stiff brush or compressed air can be used. Ensure the bit is dry before storage.
  • Lubrication/Corrosion Protection: Apply a thin coat of machine oil or rust preventative to the drill bit, especially if it will be stored for an extended period or in a humid environment. This prevents corrosion of the HSS-G material.
  • Stòradh: Store the drill bit in its original packaging or a dedicated drill bit case to protect the cutting edges from damage and prevent contact with other tools that could cause dulling or chipping. Store in a dry place.
  • A' geurachadh: If the drill bit becomes dull, it can be professionally sharpened or sharpened using appropriate drill bit sharpening tools. A dull drill bit will generate excessive heat, produce poor quality holes, and require more force to operate.

Fuasgladh thrioblaidean

Thoir sùil air a’ chlàr a leanas airson cùisean cumanta agus na fuasglaidhean a dh’ fhaodadh a bhith ann dhaibh.

TrioblaidAdhbhar a dh’fhaodadh a bhith annFuasgladh
Drile gun a bhith a’ gearradh no a’ gearradh gu slaodachDull cutting edge; Incorrect speed; Insufficient pressure; Wrong drill bit for material.Sharpen or replace drill bit; Adjust drilling speed; Increase feed pressure; Verify drill bit suitability for workpiece material.
Excessive heat or smokeDull drill bit; Too high speed; Insufficient coolant/lubrication; Chip packing.Sharpen or replace drill bit; Reduce drilling speed; Apply more coolant/lubrication; Clear chips frequently.
Drill bit breakageExcessive force; Drill bit wobble/runout; Workpiece not secured; Drill bit hitting hard inclusion.Reduce feed pressure; Ensure drill bit is securely chucked; Secure workpiece firmly; Inspect workpiece for hidden obstacles.
Hole is oversized or out of roundDrill bit wobble; Worn chuck; Excessive side pressure.Ensure drill bit is securely chucked; Inspect drill chuck for wear; Apply even, axial pressure.

Sònrachaidhean

Detailed technical specifications for the Exact 38244 Spiral Drill Bit.

SònrachadhLuach
Modail Àireamh38244
StuthHSS-G (High-Speed Steel Ground) / Alloy Steel
InbheDIN 338
SeòrsaN
FoirmC (Split Cut Tip)
Trast-thomhas17.0 mm
Reduced Shank Diameter13 mm
Fad Iomlan184 mm
Fad lann35 mm
Doimhneachd drile5 x D (5 times diameter)
Tip Angle118°
Spiral Angle20-30 °
Seòrsa CrìochnachaidhSteam Tempered
Cuideam nì200 g
Meudan toraidh (L x W x H)18.4 x 1.7 x 1.7 cm
Co-phàirtean air an toirt a-steach1 x Exact Twist drill bit, diameter 17.0 mm, HSS-G, DIN 338, form C, type N, reduced shaft

Barantas agus Taic

For information regarding product warranty, returns, or technical support, please refer to the official Exact product documentation or contact your point of purchase. Specific warranty terms may vary by region and retailer.

Airson tuilleadh cuideachaidh, faodaidh tu tadhal air an Exact brand page on Amazon.in.

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